Leading the way for over 40 years
Mer-Mar Electronics is a premier multilayer PCB assembly provider from the start all the way through to the finish line i.e., from fabrication to assembly. We have a team of experts who can get multilayer printed circuit board assemblies as fast as one could and assist you at every step of the process at the best value. We have a proven track record of bringing circuit ideas and concepts into reality. We provide you the right PCB production and assembly solution for meeting your specific needs. You can save your money, have shorter lead time, and high-quality products.
We are equipped to handle Multilayer printed circuit board assembly services with performance, quality, and reliability as our core principles. We cater to the growing demands of the modern electronics industry and meet the increasing demands for smaller boards which also add to the rapid demand of multilayer PCB in electrical devices, military equipment, healthcare apparatus, and many more. We are also proficient in building multilayer PCBs for aerospace applications.
Mer-Mar Electronics is also an ISO 9001:2015 certified company with IPC trained employees in triple processes inspection, adhering to the highest quality standards for multilayer PCB requirements. All the multilayer PCB assemblies are manufactured with specialized support, reliable testing and authorized workmanship. We have a strong network to possess a great variety of technologies, from single-sided flex boards, complex multilayer commercial applications to high reliability military PCBs.
Maximum Reliability – Besides the reliability of multilayer PCBs, we also make sure to reduce the failures in the circuit. With our compact sized multilayer printed circuit boards, and their ability to perform even in adverse environments, we have poised your devices for now and the future enhancing the circuit’s reliability.
Improved Durability –With multiple insulation layers between the layers and circuits, added with our carefully curated and picked protective materials, we improve the durability of your PCBs. We also use the proper components and materials that provide exceptional thermal stability that can help survive even high temperatures.
Quality-driven –With lots of planning, we design your multilayer PCBs to reduce the errors, thereby ensuring high-quality PCBs. With a strong supply chain network, we pick high-quality materials for the process of production. Additionally, we employ various quality checks and inspection methods to ensure the quality of multilayer printed circuit board assembly.
High-density Applications –We streamline the designs and production process to create high board density where you have enough space for all the requisite components. You can have lightweight and multifunctional applications at your helm. By picking the right components based on your needs, we make sure to provide lightweight multilayer printed circuit boards for miniature devices.
Multilayer PCB Assembly
We build multifunctional assembly by reducing the number of components and installing circuit devices for additional functions in the PCB. We couple a microphone cell unit along with a printed circuit board (PCB) and improve the sound quality. Multifunctional PCB assembly conveyor is mainly used for visual inspection, manual assembly, PCB buffering, and equipment linking functions. Especially if you have space limitations, we help you build multifunctional assemblies that serve all your purposes.
|Layer Count||0 – 40|
|Plating Finish||Electrolytic Hard Gold/Soft Gold/ENIG/Nickel/Immersion Silver OSP/Leaded & Lead-Free HAL|
|Accepted SMD chips||01005, BGA, QFP, QFN, TSOP|
|Min distance among BGA||0.3mm with X-ray inspection|
|Assembly Size||Min – 50*30mm
Max – 520*570mm
|Board type||Rigid PCB, Flexible PCB, Rigid-flex PCB, Copper PCB|
|Surface Finish||HASL, lead free HASL, ENIG, OSP, selective gold, hard gold, bondable gold|
|Conductor Material||Copper, aluminum, carbon, inconel|
|Insulator Material||Polyimide, polyethylene terephthalate|
|Adhesive Materials||Acrylic, epoxy, adhesiveless base|
|Equipment in our PCBA facilities||– Functional, electrical and in-circuit testing equipment
– Optical microscopes
– Multifunction placement machines
– Full-vision solder printing machines
– Full-vision high-speed pick-and-place machines-Reflow machines
|Assembly Option||Surface mount (SMT) & Thru-Hole (THT), Box building, Potting and Coating, In house programming, Packaging|
|Testing||ICT, AOI, X-RAY, Functional Test (FCT)|
Mer-Mar electronics has a brilliant in-house team who have the capabilities to handle the complex designs of a multilayer PCB. We stack all the layers meant for routing by adopting the following mounting technologies for the multilayer PCB Assembly.
- Surface Mount
Surface-Mount Technology – We are skilled at placing sensitive components that are compact in size accurately onto the surface of the board. They could be resistors, diodes, integrated circuits, or even miniature components. We maintain the manufacturing efficiency intact and follow automatic mounting PCB assembly process from solder paste printing and reflow soldering. We maintain the quality of soldering by focusing on the quality of products carried during the solder paste inspections.
Through-hole Technology – We use through-hole technology on your PCB assemblies that contain large components like capacitors, coils, etc. Depending on the type of your board under multilayer PCB, we include a variety of components. We accomplish the through-hole mounting by deploying both manual and automatic procedures. Our professional engineering staff know how to precisely place components on the corresponding positions based on your design files submitted to us. We also conform to regulations and operational standards of the through-hole mounting process for guaranteed quality. We also immediately inspect to determine whether the components are placed accurately or not and rectify them at the earliest. We are also experienced in wave soldering for the accurate soldering of components onto circuit boards.
Mixed Technology – As the electronic products have become increasingly complex, we can build integrated and smaller size PCB boards. We use both through-hole components and SMD components where we collaborate through-hole technology and surface mount technology. Any intricacies around the soldering is a complicated process but we better arrange the sequence of surface mount technology and through-hole technology.
After the completion of multilayer PCB assembly, the assembled boards will be tested for the functionality, bug fixes, quality checks, etc. Any misplaced components, errors & misalignments will be checked and corrected. Through a series of tests, we check the fate of a malfunctioning board as per the laid-out standards and correct it before we ship it. The tests also meant to check the quality of the multilayer PCBs in addition to identification of any potential problems. These regular checks ensure that the errors are found and fixed promptly that saves resources like time, labour, and materials.
Some of the testing methods Mer-Mar Electronics perform are –
Manual checks – We still rely on manual checks though we adopted automated testing. Especially, for smaller batches, we perform visual inspection to ensure the quality of the PCBs. When the number of inspected boards increases, we do not push ourselves to the edge of optical fatigue which may result in less accurate inspections. We then go for automated tests.
Automated Optical Inspection – We use this inspection type for larger batches of PCBAs. With high-powered cameras, we view the solder connections and recognize any lower-quality solder. High quantities of PCBs are tested at a very high speed in a relatively short time.
X-ray Inspection – We use X-ray inspection methods especially for the multilayer PCBs where the number of layers is more. Using this, we view through the layers and visualize different layers for identifying the potentially hidden problems.
Functional Testing – This would be the final inspection test where the tests put these multilayer PCBs through a series of tests, and monitor their characteristics. We check it by simulating different circumstances like high voltage, current, signal outputs, unacceptable fluctuations, peaks outside the predetermined range and see if the PCB works without fail.
Any deviation from the usual will be corrected, and failed ones would be recycled and scrapped as per the due procedure.
The weight and space advantages of multilayer PCB assemblies are extremely valuable for aerospace PCBs; multilayer PCBs are beneficial in other applications as well.
Multilayer PCB assemblies are used extensively in other applications and industries including
- Consumer electronics
- Industrial applications
- LED lighting
- Business electronics
- ISO certified
- ITAR registered
- IPC member
- RoHS compliant
- UL registered
- ISO 9001:2015
- MIL standards
- UL approved materials
- J-STD-001 ES
Looking for multilayer PCB assembly for your next project? Send us inquiry to Get a Quick PCB Assembly Quote based on your custom requirements.
If you have any queries regarding to our multilayer PCB assembly service or need an urgent assistance, then please don’t hesitate to contact our team of skilled personnel’s. Send us an email with your queries at email@example.com or call us at (760) 244-6149. We are looking forward to hearing from you.